Please choose your delivery location

The selection of the country/region page can influence various factors such as price, shipping options and product availability.
My contact person
Select location

After selection of your ZIP code, we designate the relevant staff to attend to you at once.

SG(EN)

Prevent unplanned system shutdowns easily with just three clicks

i.Sense condition monitoring systems The customer can retrofit all the ready-to-install systems on the energy supply system on his own.

Ready-to-install systems for push/pull force monitoring (EC.P) and break detection (EC.B) now in the online shop

Following the smart plastics complete sets, the i.Sense EC.P systems for push/pull force monitoring and i.Sense EC.B for breakage detection can now also be configured in their entirety including pricing and ordered from the i.Sense online shop.​

The individual system configuration for each application can be easily selected based on several selection criteria (chain series, length, control cabinet position, excess cable length). The​ bill of materials, price and delivery time are then generated. Further information such as EPLAN macros as well as operating and mounting instructions can also be viewed directly in the shop.
Go straight to the i.Sense online shop
Tech up

Tech up

  • Configuration of i.Sense condition monitoring and sensor data download possible on multiple channels (USB, Adhoc WiFi, ...) as well as different end devices
  • Quickest way to implement continuous condition monitoring for increased reliability in moving applications
Cost down

Cost down

  • No project planning costs
  • Low system price with no minimum order quantity
  • Use predictive service management to avoid unplanned plant downtimes and the resultant costs
Proof

Proof

Sustainability

Sustainability

  • Predictable service intervals save resource-intensive emergency operations
  • Savings on physical travelling costs with
    remote access (about 3.6kg of
    CO² saved for 100km of travel)
Discover smart plastics with a few clicks in the igus online shop.

Examples of condition monitoring successfully implemented in practice

i.Sense customer projects with smart plastics


AOS GmbH | CFL SE
GHD Maschinenbau GmbH
Mercedes-Benz Group

 

"Maximum reliability"

Condition monitoring system in the gantry "Thanks to the digital machine data acquisition and networking of machines and products, we can continuously record component condition and receive a predictive notification as soon as repair or replacement is required."

Daniel Bangerter, Head of Customer Care for Güdel Deutschland GmbH

Customer applications worldwide

Overview of condition monitoring examples In international automotive production, the global crane industry, or regional wastewater plants: i.Sense condition monitoring systems are successfully used wherever maintenance costs are saved and machine downtime is prevented:

To the application overview

When do I need a smart condition monitoring system like i.Sense from smart plastics?

Condition monitoring instead of production downtime

When regular maintenance work requires complete production shutdown ...
Condition monitoring system for very small deviations

When motion anomalies cannot be detected by humans in time ... 
Condition monitoring for continuous monitoring

If plants or machines need to be monitored frequently or continuously ...
Condition monitoring for hard-to-reach areas

If energy supply system travels are difficult to access or view ... 
Condition monitoring for security areas

If maintenance work poses a health or safety risk ...
Condition monitoring for reducing costs

If maintenance costs are to be reduced and service life extended ...

Ready-to-install i.Sense condition monitoring systems form the basis for predictive maintenance

Since the i.Sense Wonderbox is part of the smart plastics i.Sense condition monitoring system, all of its data can also be evaluated in the i.Cee control cabinet module. These data can then be used to digitally control the system's alarm and escalation management. 

The i.Cee module can be integrated into predictive maintenance concepts in a number of ways, from preventive service management, which schedules regular maintenance depending on use, to location-independent fault management, which immediately reports any unforeseen change via various mobile channels. All information is collated in a modern dashboard, online or offline in the local network, depending on the customer's requirements.


White paper on optimising overall equipment effectiveness (OEE)

Clarifies the distinction between condition monitoring and predictive maintenance


This free white paper explains: 

  • What igus® condition monitoring (i.Sense) means
  • What igus® predictive maintenance (i.Cee) means
  • What technology is behind both systems
  • What the two systems offer industrial energy supply

Information ...

News catalogue: 2022 smart plastics news Read everything about 2022 smart plastics news again in a compact PDF format.
News catalogue PDF

... Try it ...

smart 3D data Free 3D data, operating instructions, and much more in our smart plastics service area
3D data

... Realise

Buy smart plastics news in the igus online shop Order ready-to-install smart plastics directly in the igus online shop
Online shop


The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "igutex", "kineKIT", "manus", "motion plastics", "pikchain", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH