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Flexible data cable : flexibility, durability, and performance in one package


What is data cable?

A data cable is a multi-core cable used for simple transmission of data and information. It is important that the information moves securely from the sender to the receiver. To ensure that this happens, there are special shielding requirements.  igus data cables are used wherever large amounts of data must be safely transmitted in motion. They are usually shielded and carry a wide variety of application signals. Their cores are very thin and have coloured insulation to distinguish them. In the past, these cables were used much more frequently – they are gradually being replaced by bus cables in applications. Of course, they still have their uses, and our customers often deploy them. They are an inexpensive solution for transmitting simple data and are available in various mechanical and electrical designs. The cables are available in three different jacket materials. This selection provides additional savings opportunities.
 
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What is DIN 47100 color code?

DIN 47100 is a German colour-coding system for identifying cores in cables. This coding system is known throughout all industries, considered to be standard, and yet not all of our cables have coloured cores. Why is that? The colour-coding is standard, but only for very thin cores. The igus cores we are referring to are 0.75mm² and smaller. For thicker cores, the black cores with white numbering are used, which are cheaper to produce. But the numbering is difficult to read and sometimes impossible to produce for cores with very thin cross-sections. Colour coding was introduced to identify the cores. For larger core quantities, additional markings are made in the form of rings on the cores, since the number of colours is also limited.
DIN 47100_structure cabling

twisted pair cable, stranding, shielded twisted pair

Type of data cables we offer

Our data cables are available in different mechanical qualities and are offered in three distinct electrical designs. We provide three different assemblies to meet various electrotechnical parameters, ensuring optimal data transmission and performance.
1. Twisted Pair Construction:

  • Minimizes crosstalk between cores.
  • Provides better protection against electrical and magnetic interference fields.
2. Stranded Core Pairs:
  • Offer better protection than parallel cores.
  • Disturbances due to magnetic fields inside the cable largely cancel each other out.
3. Paired Shields:
  • Recommended for higher protection.
  • Provide additional protection against electromagnetic interference between individual pairs.



 

Star quad and near end crosstalk (NEXT)

What is a star quad structure anyway?

In a four-core cable, this structure determines the arrangement of the cores within the cable. There are usually coloured cores in the data cable, but here we use the designation 1-4 to simplify our explanation. In a conventional cable, the cores are marked clockwise. This means that, e.g., 1 is at the top left, 2 at the top right, 3 at the bottom right, and finally 4 at the bottom left. In star quad stranding, the core order in the cable is 1, 3, 2, 4. The pairs 1-2 and 3-4 are perpendicular to each other in their magnetic fields to avoid signal overlap. This avoids near end crosstalk (NEXT).
A near end crosstalk (NEXT) is a type of interference that occurs when a signal on one wire pair interferes with another pair in the same cable, measured at the signal's source end. You can find out more about this in our blog.

 
braiding cable star quad stranding

Applications utilizing chainflex® data cables


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Luther Tan

Product Manager for chainflex® cables ASEAN

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The terms "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "RCYL", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "tribotape", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" and "yes" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries. This is a non-exhaustive list of trademarks (e.g. pending trademark applications or registered trademarks) of igus GmbH or affiliated companies of igus in Germany, the European Union, the USA and/or other countries or jurisdictions.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH